This blog is intended for UWM students enrolled in Assistant Professor Frankie Flood Advanced Jewelry & Metalsmithing courses in the Jewelry & Metalsmithing area. In this course students will investigate the role of the one of kind object in a society dominated by mass produced objects and the significance of being a maker in contemporary society who works within the craft medium of metal.

Monday, September 14, 2009

core77 objects


It was good to talk about ideas tonight. Check out the objects below from Core77.

taken from Core77 website:
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We love it when design students hold their own next to the big guys, and we're thrilled to report that the Cranbrook Academy of ArtPratt Instituteand the Rhode Island School of Design presented stellar booths at this year's ICFF, all culminations of classes and workshops that focused on various aspects of contemporary design issues.
Hit the jump for more details on all three groups!
Cranbrook's exhibition, entitled Innate Gestures, came out of a semester long workshop, led by Scott Klinker and Leon Ransmeier, that focused on the nuance of the physical relationships between the body and the objects it interacts with, resulting in enigmatic products that demand an investigation of themselves by the user. For example, Jonathan Muecke describes his Heater as "a physical non object" and his Copper Step Stool as "an able bodied mass." Heater is tall, spatial and gently heated, inviting users to touch it, sit by it or lean against it for comfort. The Copper Step Stool is sized only for the ball of the foot, providing stability through its tripod base, and, by nature of its form, forcing the user to launch themselves upwards and only for a moment. While vague in function, the objects in this show are precise in material and character, leaving the interpretation of the interaction and use open to the user, and, in many ways, suggesting new uses, habits and spatial divisions in everyday life.
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Heater by Jonathan Muecke

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Step Stool by Jonathan Muecke

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Tabletop Objects by Patrick Gavin

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Symmetrican by Saebyul Lim

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Shift Light by Hsin Chun Wang

Pratt Institute's students operated within a much more quantifiable concept: Design for a Dollar, led by Professor Mark Goetz, encouraged students to explore the design and fabrication choices available to them when working with material costs that amounted to a dollar or less. The result is a diverse and clever collection of furniture and tabletop objects that illustrate the richness and complexity that design can bring to an object, even when the material value is low. For example, in the growing tradition of contemporary decorative arts, Catherine Merrick drips wax onto second-hand ceramic plates and sandblasts away the exposed area, resulting in a new method of decoration. Equally resourcefully (but a bit more utilitarian), Brian Persico laser cuts scissor components from used sawblades, resulting in a new, sharp object with the character and history of something already discarded. The transformations represented in the objects shown by Pratt were impressive -- each designer took steps to create something new from the scant materials they chose to work with.
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Drip Plate by Catherine Merrick

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Scissors by Brian Persico

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Lawn Sprinkler by Janelle Norton

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Orange Votive Candles by David Steinvurzel

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Crystal Chandelier by Jennie Maneri


An exploratory approach to materials governed the objects produced forRISD's exhibition. Immaterializing Material, taught by Lothar Windels, encouraged the students to choose an unorthodox material and conduct hands-on experiments in order to understand and make use of its properties. These investigations were then developed into the furniture and products displayed at ICFF. For example, the bubbly texture of Debra Folz's 100% Wax table comes from a manipulation of the way the wax is introduced into the mold, and, as a bonus, the whole thing can be remelted and used again. In contrast to this highly reproducible process, Andrew Mau's study of feathers led to the creation of his Perch Bowl, an unglazed ceramic bowl that is perforated with pheasant feathers, creating a soft and luxurious interior with hundreds of quills supporting the piece from its underside. The forms in this show reveal the insights discovered through the experiment of fabrication, and the hands-on approach is evident.

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100% Wax by Debra Folz

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Perch by Andrew Mau

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Pour by Elisa Werbler

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Flow by Jennifer Tran

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Supple by Chelsea Frost

In conclusion, great job, guys! We laud your insights and hard work.

renegade craft




























Here are some of my photos from renegade craft fair in chicago. Some interesting stuff for sure....

machining on the lathe

Make sure to bring safety glasses and wear your closed toe shoes for today's class. You will also want to print out the following handouts. I would like for you to read through these. Some of the information will seem foreign to you, but reading through this will help make the demo's easier to digest. In addition to the handouts, please print out the diagram from above (this will serve as a good example of what profiles the different shaped lathe tool bits can cut).
1. Lathe Safety
2. Lathe
3. Getting Started
4. Facing Operations
5. Drilling Operations
6. Turning Operations
7. Parting Operations
8. Threading


There are some great videos on MIT's website that discusses shop safety and techniques. I have listed the links below along with their contents. You will be most interested in the lathe videos for our current use, but the other videos are very informative.


Machine Shop 1 – Machining Skills for Prototype Development (Length: 40:32)

  • Basic tour of the machine shop
  • Layout techniques (including transferring hole locations)
  • Basic tools: drill press, band saw, belt sander and grinder
  • Locating and drilling holes (includes using a center finder and deburring)
  • Tapping holes (including using a tap guide)
  • Drilling holes
  • Special drills for plastics and hard or abrasive materials
  • Drill press limitations
  • Bandsaw
  • Suitable speeds, feeds and materials
  • Bandsaw setup
  • Using the drill press vise
  • Good practice – clean up
  • Small belt sander configurations
  • Grinder operations and materials
  • Deburring and buffing
  • Finishing techniques
  • Parts and controls of a Bridgeport Mill
  • Quill feed
  • Axis handfeeds (11:20) backlash explanation (12:15)
  • Gib locks (14:40)
  • Power feed (18:33)
  • Digital readouts (21:07)
  • Milling machine set-up – squaring/tramming  the head square (22:37)
  • Squaring the vise – adjusting the vise so the stationary jaw is parallel to the bed (32:33)
  • Milling machine accessories and workholding techniques  (41:15)
  • Square and hex collet blocks – used to hold/clamp parts to machine features on 4 and 6 sides of a part respectively (1:02)
  • V-blocks  (2:10)
  • Hold-down clamps – used to hold large or irregularly shaped parts (3:40)
  • Using angle blocks – used to hold materials to machine features not perpendicular on a part (6:15)
  • Drill press vise – using a vise within a vise (8:29)
  • Lathe chuck with vise  – can be used to hold parts in the milling machine (11:11)
  • Double sided tape – can be used to securely hold a part without distortion (12:00)
  • Squaring high aspect ratio parts  (16:02)
  • Right angle attachment (23:04)
  • Slitting saws – used to cut slots/slits/features in a part (33:21)
  • Rotary table – used to machine circular parts, grooves, circles, and segments (41:16).  A dial indicator (43:20) or Coaxial indicator (47:25) can be used to square/center the table to the X & Y axes
  • 5C collet indexer – used to hold collets and to position parts in up to 24 positions  (52:42)
  • Squaring a part  – machining a piece of metal so all of the surfaces are flat, perpendicular and milled to the nominal size(1:00). Also covers using a fly-cutter (4:50) and deburring (8:40)
  • Squaring a plate (17:52)
  • Using the edgefinder (32:00)
  • Drilling holes with a mill (35:32)
  • Reaming holes  (1:00)
  • Boring holes with a boring Head (3:04) - also covers using Plug Gages to measure hole sizes (8:54)
  • Milling a slot (10:45)
  • Milling a shoulder, conventional and climb milling (17:11)
  • Cleaning the machine (21:05)
  • The Lathe components
  • Turning tools  (6:40)
  • Turning and facing (11:04)
  • Cutting off a part (22:45)
  • Drilling (32:20)
  • Tapping
  • Boring (7:31)
  • Knurling with a bump knurler (15:30)
  • Cutting tapers with the compound (22:21)
  • Turning shafts – using a live center (26:18)
  • Single point thread turning (31:03)
  • Lathe chuck
  • Lathe arbors (6:42)
  • Turning between centers (15:40)
  • Face plate irregular shapes (19:00)
  • Face plate thin materials (21:13)

Friday, September 11, 2009

metals sources

Here are some of the links that I mentioned in the first week of class:
http://www.lindsaybks.com/
Source for various old out of print metal working books. Home of the Dave Gingery books I mentioned in class. Various topics of books include metalworking, automobiles, living off of the grid, casting, etc. make sure to order a free catalog while you're there.


http://www.onlinemetals.com/
This site is good for ordering small amounts of metals. They have starter packs that have various sizes/gauge of metal that seem reasonably priced. I have not compared prices with other sources, but the convenience of ordering is maybe worth any price difference.

http://www.speedymetals.com/
Metals source in New Berlin.

Additional information that might be of use:

is a link to Small Parts http://www.smallparts.com/
catalog request: http://www.smallparts.com/Forms/Catalog%20Request%20form.htm
They are a supplier of precision tools, metals, and parts. They have specialty metals, bearing, micro bolts, and tools suited for the metalsmith, jeweler, or small scale engineer. I order most of my micro bolts from here. They are one of the few suppliers of stainless micro bolts.

Another interesting supplier is Reactive Metals http://www.reactivemetals.com/
They sell niobium, titanium, and pnp products. They also sell micro bolts as well but they are brass bolts that are sold raw or coated.

interesting forms

These are some images I took at a Architecture exhibit last year that used ordinary materials and digital fabrication to make some unique forms. Cool stuff.

Wednesday, September 9, 2009

anodizing aluminum

Today we will begin anodizing and dying aluminum and then hopefully get to an introduction of using a manual lathe. I have included handouts on both topics in the content section of D2L for you to download and print out for the demonstrations. Remember I have additional info on anodizing in the content section on resists, etc for anodizing. There may be some addition information that you find interesting. It would be beneficial to add this information to your notebook. I have included information on the anodic coating of different alloys, details on the alloys themselves and the handout on anodizing and dying that I will go over in class. 
Additional references for your interest are as follows: (LaPlantz book is number 4 and it's a great book)


References:
1. Aluminum (Volume 3): Fabrication and Finishing Kent Van Horn, Editor American Society for Metals, 1967 Library of Congress #66-16222 813 pages
2. Electroplating for the Amateur, by L. Warburton. Model & Allied Publications. Available via Argus.
3. The Surface Treatment and Finishing of Aluminum and its Alloys, Edited by S. Wernick, R. Pinner, and P.G. Sheasby. Published 1987 by ASM International, Metals Park, Ohio. 2 volumes.
4. ARTISTS ANODIZING ALUMINUM- the sulphuric acid process, by David LaPlantz. ISBN: 0-942002-03-2, apparently published by Press de LaPlantz Inc. Box 220 Bayside, CA USA 95524; It's about $20 US. There is also a book and tape for about $45. Both should be available from Rio Grande Supply. The book is extremely thorough and contains several methods of anodizing with lots of pictures and references. It is intended for small individual pieces, at home or in the studio.
5. Metal Finishing - Guidebook and Directory. Metals and Plastics Publications, Inc. One University Plaza, Hackensack, NJ 07601
6. Anodizing Aluminum, by Harold Hoffman. Available from H & H Publishing, 7174 Hoffman Road, San Angelo, Texas, USA 76905, or Centaur Forge. This book seems fairly complete, with supplier sources.
7. Anodizing Aluminum in the Amateur Workshop, Ham Radio Magazine, January 1979, pages 62-69, by David W. Hembling. Sadly, this magazine is out of business, but should be in larger libraries, or available via inter-library loan. This article lists several other references, including addresses for dye makers.
8. Passivating Aluminum Alloys, in 73 Magazine, September 1965, pages 74-80, by Robert A. Kidder.
9. Reynolds Aluminum, years ago, published "Finishes For Aluminum", now available as a reprint from Lindsay publications, P.O. Box 12 Bradley, IL 60915-0012 (Don't call, write). It covers many different finishes including anodizing.
10. Some jewelry-making suppliers deal with anodizing.
11. The magazines StrStrictlytly IC and Model Engineer allegedly have discussed this, but I don't have exact references.
12. Argus Workshop Practice Series, number 11, by J Poyner.
13. Sandoz Chemicals Corp (now apparently Clarion Corp) supplies dyes for aluminum anodizing. Their phone number is (704) 331-7000.
14. Kepro in Fenton, MO sells black aluminum anodizing dye for their aluminum anodized nameplate kit. They sell it in small quantities. The phone number is (800) 325-3878 or (314) 343-1630.
15. How to Anodize Aluminum, Popular Science February 1963, pages 144-146.

student blogs

courtesy of Sarah's blog and artist Elizabeth Brim
Hello All,

I have compiled a list of blogs from everyone in the course. Please make sure to visit and sign up to "follow" each others blogs. I will keep tabs on your progress and try to post interesting activity on this main course blog from time to time. Please use these blogs as a way to document what you are doing in the studio as well as complete the mandatory weekly postings. Remember, we take what we do as metalsmiths for granted. Use this opportunity to share what you do with the rest of the world. No matter how small and insignificant your efforts may seem, each step contributes to the process of making; document this. Anything from sketches, to models, to samples, to major pieces in progress, to finished documented work is fair game. Contrary to what you may think, there is no need to feel like only finished work is worthy of posting......EVERYTHING is fair game as long as it relates to this course and making.

I look forward to reading about your progress.

F
Sarah
Lucy
Christof
Karvari
Kendra
Jesse
Kristin
Kelly
Hannah
Catie
Caitlin
Rachel
Steve
Patrick
Madeline
Sam
Melanie
Nina

Friday, September 4, 2009

first week


Thank you for your attention during our first class on Wednesday night. I'm really looking forward to this semester and looking forward to seeing what you choose to make. Please spend some time thinking about your Bespoke Object as we will be discussing your research and drawings soon. I have already heard from some of you about your plans and I'm excited to hear and see more on this.

Please make sure to set up your Blog before next class. I will be around early before class in case anyone needs help. We can go in the office or the 3rd floor computer lab to review how to set things up if need be. Once you have your blog setup, please email the web address to me and I will compose a master sheet so we can all become "followers" of each other.

Also, here is the link to my UWM Metals site that I have linked from my website:

I have created a drop box if you would like to place images in it for consideration for the website. The instructions are located in the Dropbox on D2L.

Please do not hesitate to ask if you have any questions about anything pertaining to the course.

I will be covering Anodizing Aluminum and dying along with introducing the large manual lathe next. I look forward to seeing you all.

Best,
Frankie

Followers